Sunday, September 27, 2015

Food Preservation

Hello, peeps! It's been a week since my last post. Now, I want to share with all of you about food preservation.


There are two techniques of food preservation based on the temperature. The first one is using heat to kill bacteria while the other is using cold to prevent the growth of micro-organism. The technique which uses heat to preserve food is divided into two types. There are pasteurization and sterilization. The purpose of pasteurization is only to eliminate pathogenic microorganisms. Pasteurization is usually done at 60o – 105o in Celsius. Unlike pasteurization, sterilization is intended to kill all forms of micro-organisms inside foods. Sterilization is done at an extremely high temperature so that no more microbes or viruses could stay alive, as a result, food could last longer. Generally, pasteurization is used in producing fresh milk, while sterilization is used in producing canned food.

http://www.cs.montana.edu

The microbial growth curve in foods is divided into five distinct phases.
  • Lag Phase
When microbes are introduced into new medium, they take some time to adapt in their new environment, until they’re capable of doing ferment.
  • Acceleration Phase
In this phase, microbes have fully adapted and they‘re starting to replicate themselves, so the number of microbes are slowly growing.
  • Growth Phase
This phase sometimes called logarithmic or exponential phase because the rate of growth number plotting the natural logarithm of microbe number against time in a straight line. During this phase, the replication will continue at a constant rate so both the number of microbes and the rate of population increase doubles in each period of time.
  • Stationary Phase
As the numbers of microbes are increasing, the nutrients inside medium are decreasing. As a result, the rate of microbes’ growth and death are equal.
  • Death Phase
At death phase microbes are died, due to the lack of nutrients, an extreme temperature, or alcohol level that is too high for living condition.


Every fermentation pass through two kind of metabolism.
1.       Primary metabolism is occurs between the acceleration and the growth phase, using energy inside the medium to replicate or reproduce.
2.       Secondary metabolism is occurs in stationary phase. In this kind of metabolism, microbe is producing other compounds.
 
For an example, in producing wine, we are using yeast fermentation. The first thing to do is crush and squeeze the fruit (in this case is grape) until it releases its juice, then add enough yeast and stir the mixture.  This step called starter which is the first phase in microbial growth curve. Then leave the mixture for about a week. In this period of time, the microbe will grow following the curve and will produce alcohol as the other compound. In death phase, the alcohol level will reach its maximum which about 8-12%. If you want to produce wine with higher level of alcohol, you need to fortify the wine. To fortify the wine, you need to do these three following steps. First, take the first half of the wine, left the other half. Second, you need to distill the first half of the wine until you obtain the pure 100% alcohol. Lastly, put the pure alcohol into the other half of the wine. Now you have wine with higher level of alcohol. After that, you need to leave the wine for aging at least a month. Aging is needed to get the exact color and flavor of the wine as we wanted. During this step, we could see pulps begin to form. You could remove the pulp before you bottle the wine. Use bottle or barrel which made from wood to prevent any unwanted changes.
http://www.bbc.co.uk

http://www.bbc.co.uk

http://www.bbc.co.uk

There is another way of fermentation using enzyme instead of microbe. The principle is not much of a different, that enzyme also cannot work in an extreme temperature. Browning apples is only one of the examples of the enzyme inside food. To prevent food from browning, we could put the food inside salty water or blanch the food.


I think it's enough for today, thank you for visiting my blog! If there's any mistake, please feel free to let me know. :D

Saturday, September 19, 2015

Determine Nutrition Facts


Hello, guys! What do you think about my last post? Do you like it? Before we start this session, there is a video about how Western people manage their daily milk processing with high technology.

https://www.youtube.com/watch?v=hmtDydK_K9g


Well, now I want to share with you about how to check the nutrition facts inside foods. Enjoy!

Water
First of all, let's check the water content by heating the food. The heating should be in 100°C or 212°F and the heating should not last until the mass become constant. This proved that all of the water has been evaporated. You should weigh the mass of the food before and after heating. So that you can subtract both masses and have the mass of the water content. Calculate the percentage by dividing the mass of the water and the mass of the food before heating, then multiple by 100%. After knowing the water content, we could find the protein, fat, mineral and carbohydrate that the food contains.


Protein
The protein content could be found in traditional way or modern way.
In traditional way, we could use Kjeldahl method. The method consists of three steps:
  1. Digestion of the sample in sulphuric acid with a catalyst. The nitrogen contained in the sample is converted to ammonia; ammonium sulphate being formed.
  2. Distillation of ammonia released from ammonium sulphate by addition of an excess of sodium hydroxide; ammonia being trapped in a trapping solution (sulphuric acid).
  3. Back-titration of the excess of the trapping solution. 
(http://web.vscht.cz/~kohoutkj/ENG/LAB_NITROGEN_Determination_2012.pdf)
In modern way, we could use Lowry method. The principle behind the Lowry method of determining protein concentrations lies in the reactivity of the peptide nitrogen[s] with the copper [II] ions under alkaline conditions and the subsequent reduction of the Folin- Ciocalteay phosphomolybdic phosphotungstic acid to heteropolymolybdenum blue by the copper-catalyzed oxidation of aromatic acids [Dunn, 13]. The Lowry method is sensitive to pH changes and therefore the pH of assay solution should be maintained at 10 - 10.5. The Lowry method is sensitive to low concentrations of protein. Dunn [1992] suggests concentrations ranging from 0.10 - 2 mg of protein per ml while Price [1996] suggests concentrations of 0.005 - 0.10 mg of protein per ml. The major disadvantage of the Lowry method is the narrow pH range within which it is accurate. However, we will be using very small volumes of sample, which will have little or no effect on pH of the reactionmixture.  A variety of compounds will interfere with the Lowry procedure. These include some amino acid derivatives, certain buffers, drugs, lipids, sugars, salts, nucleic acids and sulphydryl reagents [Dunn, 1992]. Price [1996] notes that ammonium ions, zwitter ionic buffers, nonionic buffers and thiol compounds may also interfere with the Lowry reaction. These substances should be removed or diluted before running Lowry assays. 
(http://www.srmuniv.ac.in/sites/default/files/files/BT-0413-BioseparationTechnologyLaboratory.pdf)

Fat
In knowing the fat content, you can react the food with base aqueous solution.
The reaction should be:


There are several foods as examples, such as coconut, soybean and corn oil.

Coconut
  1. Extract the fat of the coconut then make it into coconut milk.
  2. Heat the coconut milk until the whole water evaporated.
  3. Calculate the fat content. 
Soybean
  1. Crack soybean.
  2. Heated to between 60 and 88 °C (140–190 °F).
  3. Rolled into flakes.
  4. Solvent extracted using hexane.
  5. Calculate the fat content.

Corn Oil

  1. Extract the corn oil from the part between kernel and cob.
  2. Solvent extract using hexane.
  3. Calculate the fat content.

Mineral
To determine the mineral content, you need to use the destructive test. So, the foods are no longer able to be consumed. The foods need to be burnt to ashes. Calculate the mineral content from the ashes.

Carbohydrate
Food content of carbohydrate can be calculated by this method.
100% - (total protein + total fat + total mineral + total water)

So that's how we determine the contents of food we consume every single day. 

As we know, every airlines have many passengers each day and they have to serve at least one meal for each passenger in every flight. Have you ever wonder how they prepare the meals, how to keep it fresh and how they deliver all of the meals? These videos below will show you.

  
https://www.youtube.com/watch?v=yex-WMaJTjg

https://www.youtube.com/watch?v=mD8yP0db2Eg

Sunday, September 13, 2015

Milking Process

Hello, everyone! Do you ever wonder how to do the milking process? Now, I will explain you how to do it.

The Milking Process
The milking procedure is done to get maximum milk quality. The milking process should be consistent and cow should be milked at the same time everyday.

There are 4 goals of milking process:
  • To produce large quantities of a high quality product for consumers
  • Minimize mastitis infections
  • Milk clean dry teats
  • Minimize stress on both cows and workers (within the parlor)
 Best practices of milking process:
  • Minimize stress
We must bring cows to enter the milking area calmly and gently, shouting and yelling cause them excited and stress. The time in the holding pen should be minimize to less than 2 hours total per day. When the cows are stress an adrenaline hormone is released into the blood stream, interfere of the release of the oxytocin from the cows' brain.
http://ellinia.net/threads/a-picture-of-a-very-happy-cow.26679/

  • Wear gloves
Contagious mastitis causing bacteria may live on your hand and be transferred between cows during milking. Because of that reason, milkers' hands should be washed with soap and water, nitrile or latex gloves should be worn before milking. This may help to protect the milkers' skin. Gloves also minimize the spread of contagious mastitis between cows.
www.aliexpress.com

  • Clean cows
Keep cows as clean as possible before they enter the milking area. It is easier to clean prior the milking. Remove dirt from teats by hands or with towel (using the water is not suggested). Water is used only to wet teats and not others because using water in parlor results in increased mastitis and higher bacteria levels in milk.
Keep the barn and cows as clean as possible (thedairymom.blogspot.com)

  • Fore-strip
It is important to do fore-stripping in the milking process. Milkers can examine the milk from any sign of mastitis including cloudy and watery milk. Fore-strip helps stimulate the teats and encourage milk let down. Effective stimulation helps to increase milk flow rate and reduce milking unit time.
Milk should not stripped in hands or towel because it would encourage the spread of mastitis between teats and towel. Fore-stripping can be accomplished before or after pre-dipping. For adequate stimulation is allowed for 10-20 seconds per cow.
www.animalhealthireland.ie

  • Pre-dipping
During pre-dipping three quarters of the teats should be covered. The pre-dipped should be remained on the teats at least 30 seconds before drying.
www.ambic.co.uk

  • Dry
The teats should be dried with absorb cloth or paper towel. Never use the same towel on two cows.
3 steps to laundry the towels:
- Washing with detergent and sanitizer
- Using hot water above 140 degrees Fahrenheit
- Using a heated drying cycle
biology.clc.uc.edu

  • Attach milking units
The milking units should be attached between 1-1.5 minutes after teats stimulation. Attaching too soon or too late can cause result an excessive milking time or reduce yield.
www.gettyimages.com

www.manchem.co.za

  • Remove milking units
It can be done manually or with automatic take off/detacher. It is suggested to avoid overmilking which can increase the incidents of liner-slips and left the teats in damage. Adjust automatic take off to ensure they do not stay on too long.
mccartyfamilyfarms.com

  •  Post-Dip
As soon as possible after the milking units are removed, teats should be dipped with the post-dip. Just like pre-dipping, post-dipping should cover at least three quarters of the teats. Some dairy producers choose spray teats rather than dip. The weakness of spray teats is the opposite part of the teats is not covered.
www.sifraservice.com


This milking process can improve the quality of your dairy.

Saturday, September 12, 2015

Food Processing

Hello, Bloggers! How are you? I bet you're all excited for my new post. So, let's get started!

Do you all remember my last post? I did mention something about food processing, right? Now, I want to share more about it.

What is Food Processing?
Food processing is the transformation of raw ingredients, by physical or chemical means into food, or of food into other forms (https://en.wikipedia.org/wiki/Food_processing). Food processing basically involves 7 activities, such as drying, animal slaughtering, preservation, packaging, washing, sorting and pasteurization (heating and cooling).

Drying
Drying is a method to reduce or remove water from food which could inhibits the growth of bacteria, yeast and mold. Traditionally, water could be removed through evaporation but now there are ways to accelerate the speed of food drying.

icelandminterm.wikispaces.com
http://www.takepart.com/sites/default/files/styles/tp_gallery_slide/public/81773138.jpg?itok=0AHFKvlf

www.foodproductiondaily.com
Animal Slaughtering
Slaughtering animal is a cutting technique to get finely uniform products.

http://www.eat-halal.com/wp-content/uploads/2013/06/Chicken-Slaughter-Machine-Line.jpg
Preservation
Food preservation is directed to prevent the growth of bacteria, yeast and mold so that the food could last longer. Food preservation can be done in many ways, like fermentation, smoking, salt & sugar, and freezing.

Fermentation, is a process of preservation, using specific microorganism to produce lactic acid that can kill any bacteria. 
https://upload.wikimedia.org/wikipedia/commons/0/03/Wye_Valley_fermenter.jpg
Smoking, is a process of preservation, using smoke to kill the bacteria. Other than that, smoking technique also increase the attraction of the food by adding some flavor and giving a tasty brown color.
kitchenofthefuture.wordpress.com
Salt & Sugar, is a process of preservation, creating an extreme environment contains high level of salt and sugar to kill bacteria.
www.grit.com
Freezing is a very common process of preservation that have been used everywhere. The technique here is microorganism cannot survive in the environment where has extreme temperature. 
signherevt.com
Packaging
Food packaging has to provide protection to stabilize the quality of the food. There are many kinds of packages, such as trays, bags, boxes, cans, cartons, etc.
signherevt.com

wzozfm.com

http://www.ggccommunications.com/pizza-box/

www.imbalstock.com

www.v-packaging.com
Washing
Food washing is needed to separate between clean and dirty parts, so that no pathogenic microorganism get into our body.
www.diytrade.com
Sorting
Food sorting can be based on size, age, color, etc. There are two ways in food sorting, there're traditional and modern ways. Traditionally, we use our hands to sort food, but now there's a machine for sorting food that can save our time and effort.

www.automationtechniques.co.nz
Pasteurization (Heating and Cooling)
Pasteurization can be done with heating or cooling. The purpose is to reduce the sum of pathogens inside the food.
Cooling
www.tecnopool-usa.com

 Heating
strausfamilycreamery.com

And that's it. Our class is over. Food processing is interesting, right?
So, if there's any comment or suggestion, please feel free leaving your comment below. Thank you! :)